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About Daystar

Company Information

Daystar History

Daystar has always met our customers needs by designing and producing the highest possible quality parts. Since 2000, Daystar has been certified ISO 9001. This demanding certification, recognized worldwide, ensures our customers that the entire process, from design to shipment, is independently verified and documented to meet or exceed our customers expectations.

Daystar is a recognized specialist in manufacturing cast polyurethane elastomeric and microcellular foam parts for the automotive industry. We have developed several families of proprietary polymer formulations that give us the ability to match material properties to the specific application at hand.


Daystar Polyurethane Kits

Daystar Products launched its polyurethane kit business in 1994 with the introduction of a complete line of polyurethane suspension and drive train components for the light truck and SUV market. In 1995 we introduced the Daystar Super Kit, the first "all in one" suspension and frame replacement bushing kit. In 1996 we introduced the first polyurethane suspension lift for Jeep TJ Wrangler and XJ Cherokee. In 1997 came the SUPER GREASEABLE SHACKLE, the ultimate lift shackle with 3/8" fully welded side plates and greasable polyurethane bolts and bushings.

Daystar continues to be the leader in the Lift & Leveling kit market with over 300 applications currently available and more being added every day. We manufacture kits for Chevy, Ford, Dodge, Jeep, Toyota, Nissan, Honda, and Kia 2WD and 4WD trucks and SUVs.


Injection Molding

Daystar produces millions of plastic injection molded parts every year on micro processor controlled Van Dorn molding machines ranging in size from 85 to 400 tons. We are extremely experienced in running elastomeric compounds such as flexible PVCs, thermoplastic polyurethanes, and TPRs. We also run large quantities of other thermoplastic resins.


Engineering & Quality

Daystar utilizes current CAD/CAE/CAM (computer-aided design, engineering, and manufacturing) technology and techniques to remain state-of-the-art. Computer design capability includes 2D and 3D modeling, surface and solid modeling, finite element analysis, virtual prototyping, and more.

Once the tooling is designed, it is fabricated in house and interfaced with advanced CNC machining capability.

Daystars boot design software was developed exclusively by Daystar for the purpose of designing and predicting performance parameters of boot/bellows. This enables Daystar to provide engineering support to its customers in rapid design of boots/bellows. This technology has been extended to polyurethane part and tool design. Daystar can provide a "computer generated photograph" of a part to its customers such that early press releases can be generated prior to the products actual construction and fabrication.

Quality control test facility includes a fully equipped laboratory to perform tests to ASTM (American Society for Testing Materials) standards of rebound, hardness, elongation, tensile, and tear. Daystar subscribes to ASTM (American Society for Testing Materials) protocols for all of its testing and standards. All of Daystars processes also conform to rigorous ISO9001 quality control standards.


Cast Polyurethane

Daystar is a recognized specialist in manufacturing cast polyurethane elastomeric and microcellular foam parts for the automotive industry. We have developed several families of proprietary polymer formulations that give us the ability to match material properties to the specific application at hand.

Products by Daystar

Off Road Lights
Lighting Accessories
Off Road Accessories
Jack Accessories
Suspension Lift Kits
2WD 1/2 ton Chevy/GMC Pickups 2WD 1/2 ton Chevy/GMC SUVs
2WD 3/4-1 ton Chevy/GMC SUVs 2WD Dodge Ram 1500 Pickup
2WD Dodge Ram 2500 Pickup 2WD Ford Expedition
2WD Ford F-150 Pickup 2WD Ford F-250 Pickup
2WD Ford F-350 Pickup 2WD Ford Ranger
2WD Jeep XJ Cherokee 2WD Jeep XK Commander
2WD Jeep ZJ Grand Cherokee 2WD Toyota 4 Runner
4WD 1/2 ton Chevy/GMC Pickups 4WD 1/2 ton Chevy/GMC SUVs
4WD Chevy Blazer/Jimmy 4WD Dodge Dakota
4WD Dodge Ram 1500 Pickup 4WD Dodge Ram 2500 Pickup
4WD Ford Bronco 4WD Ford Expedition
4WD Ford Explorer 4WD Ford F-150 Pickup
4WD Ford F-250 Pickup 4WD Ford F-350 Pickup
4WD Jeep XJ Cherokee 4WD Jeep XK Commander
4WD Jeep ZJ Grand Cherokee 4WD Toyota 4 Runner
Hummer H2 Lift Kits Hummer H3 Lift Kits
JK Wrangler Nissan Armada Lift Kits
Nissan Frontier Lift Kits Nissan Titan Lift Kits
Nissan Xterra Lift kits TJ Wrangler
Toyota 4 Runner Lift Kits, leveling kits Toyota FJ Cruiser lift kits, leveling kits
Toyota Sequoia Lift Kits, leveling kits Toyota Tacoma Lift Kits, leveling kits
Toyota Tundra Lift Kits, leveling kits
Towing Accessories
Tow Hooks & D-Rings

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You've earned it. You deserve it. We have it!

For the past 18 years, Off Road Unlimited has been manufacturing off road parts that set new industry standards. ORU creations have graced the covers of both national and international trade publications. As recognized "Experts" in the truck & SUV field, ORU regularly appears in technical and feature articles.

ORU’s employees are avid truck & SUV enthusiasts who regularly field-test the products we build and sell. Their goal is to bring you quality parts and accessories for your truck, SUV, or Jeep, built in the USA at a fair price.

Whether you are looking for a complete lift kit, tires, wheels, shocks, off road lighting, winch or other off road accessory we have what you need. Remember if you don't see it we can get it and give you the support to get it installed properly. We install everything we sell. So give us a call at 866.365.0244.


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